Episode 6: Air tightness, under slab insulation confusion and the ongoing performance gap
Air Tightness – The Next Big Shift
A major theme is the growing importance of air tightness in residential energy performance.
Key points discussed:
Air tightness is already improving across the industry
Typical assumptions (e.g. ~10 air changes per hour) are often outdated
Many homes are now performing closer to 6 air changes per hour or better
The issue:
NatHERS still often assumes higher leakage rates, meaning:
Builders may be undervalued in ratings
Real-world performance isn’t fully reflected in modelling
Performance-Based Opportunity
Because NatHERS is performance-based, there’s potential to:
Test actual air tightness (e.g. blower door testing)
Input real data into modelling
Achieve improved star ratings based on actual performance
This opens the door to:
More accurate assessments
Recognition of better construction practices
But it also introduces complexity:
Additional testing requirements
Cost and time implications
Risk if performance targets aren’t achieved
The Risk of Verification
A key concern raised is post-construction verification:
What happens if a home doesn’t meet its air tightness target?
Could this delay certification or occupancy?
How much tolerance (if any) should be allowed?
The challenge:
Moving toward measurable performance creates a compliance risk at the end of construction, not just during design.
Industry Learning Curve
Air tightness isn’t something that can be adopted overnight.
Builders will need time to adjust
Some will lead, others will learn through trial and error
Performance will improve over time through experience
Similar to past changes (e.g. star rating increases), this will likely be a gradual industry shift, not an instant transformation.
Under Slab Insulation – The Big Debate
The episode then shifts to one of the most contentious issues in NCC 2022:
Is under slab insulation actually required?
The problem:
Conflicting advice from different authorities
Different interpretations of Specification 42
Lack of clear written guidance
Examples discussed:
Some regulators say yes, it’s required
Others say only slab edge insulation is required
Result:
Assessors are left navigating uncertainty — with real project risk if interpreted incorrectly.
Real World Risk
This ambiguity creates serious practical issues:
If insulation is omitted and later required → major construction problem
If included unnecessarily → cost and pushback from builders/clients
Most conservative approach:
Assessors often choose to include under slab insulation to avoid compliance risk
Jurisdictional Differences
The confusion is further complicated by state-by-state variations:
Some states have amended requirements
Others have effectively removed under slab insulation
Victoria remains one of the key jurisdictions where the issue persists
Reinforcing a familiar theme:
National rules, local interpretation
NCC 2025 – A Fix on the Way
There is good news:
NCC 2025 is expected to clarify the wording
Likely confirming that requirements apply to slab edge insulation only
However:
Uncertainty remains for current NCC 2022 projects
Transition between versions may create further inconsistency
Industry Insights – Real Questions from the Field
The episode also includes a review of real questions from assessors, highlighting everyday challenges:
Improving ratings
Some designs are inherently difficult to get over the line
Small changes (e.g. floor type, thermal mass) can make a difference
Orientation accuracy
Even small errors in north alignment can impact results
“North arrows” on plans are often unreliable
Key takeaway:
Accuracy in inputs is critical — small details can drive big outcomes
Broader Industry Themes
Across all topics, a consistent pattern emerges:
Regulations are evolving
Software is improving
Construction practices are changing
But, alignment between them is still catching up
This creates:
Grey areas
Interpretation challenges
Opportunities for more advanced practitioners
Final Takeaway
This episode highlights a turning point in the industry:
Air tightness is becoming a major driver of performance
Verification and real data are the future
But current regulations still leave gaps and inconsistencies
At the same time, practical issues like under slab insulation show that:
Even small wording differences can have big real-world consequences
Ultimately, success in this space comes down to:
Understanding the intent
Managing risk
And staying ahead of a rapidly evolving system
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